Migmate 120 Welder

2021年2月24日
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*Having recently bought a SIP MIGMATE 100, and after several hours of trying to MIG weld (well it certainly felt like hours) came to the conclusion I aught to stick to radio and electronics, and give up the welding altogether. It was looking as though it would be much simpler to ask my father to weld the odd bits I needed to get done.
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If you’re confused about which MIG welding polarity settings you should be using for flux core wire, and for solid wire…
…then this article will quickly clear things up for you.
Here’s why it’s so important to set polarity for mig welding correctly…
If you’re using your MIG welder with flux core wire, and you have it set on the wrong polarity, you’ll quickly notice that your welds will look nasty, like this…
You’ll notice lots of spatter. This image was from using flux core wire on the wrong polarity setting.
If you want to avoid this headache, then make sure you switch your MIG welding polarity settings any time you change from solid wire to flux core wire.
If you’re not sure what the difference is between using solid MIG welding wire, and gasless (or flux core wire), it’s pretty simple.
We use solid wire when we’re using a shielding gas, and that’s typically C25 gas (25% carbon dioxide and 75% argon) when welding mild steel.
For other processes like aluminum you would use 100% argon shielding gas.
The reason we use gas is because it shields the weld puddle from the contaminents in the atmosphere that can wreak havoc on the weld appearance and strength.
With flux core wire, there’s no need for using a shielding gas because the shielding agent is inside the wire, and when the arc starts it acts as the shielding agent.
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*Step by step process
*No guessing wire speed or voltage
*Overview of welding & brazing
We respect your privacy & promise not to spam you.Direct Current Electrode Negative
So, for gasless MIG welding polarity (when using flux core wire), your MIG welding polarity settings should be set to direct current electrode negative (or DCEN).
With DCEN, the negative terminal inside your machine is hooked up to your electrode (your MIG gun) while the positive terminal is hooked up to your ground.
Electrons flow from negative to positive, so with DCEN the electrons are traveling from the machine to the MIG gun. They then travel through the workpiece and ground cable, then back to the machine.
Adobe cc 2017 iso. It’s opposite for DCEP.Direct Current Electrode Positive
For DCEP, you now have your positive terminal hooked up to your electrode. The electrons now travel in the reverse direction (from the machine through the ground cable, and back in through the MIG gun.)
I hope this helps you with your MIG welding polarity change.The SIP migmate series of welders are/were an affordable mig but they suffered from a terrible wire feed.Migmate 120 Welder Mig Welder
A friend of mine owns one and as I was bored and he wasn’t using it he brought it over for some lookin.
There are a few documented mods that they are treated to as can be found on mig-welding.co.uk forum mig-welding.co.uk/forumMigmate 120 Welder Supply
To Robs mig i added a 1.5A 24dc power supply as a dedicated wire feed. this would stop the feed stepping up with the welding voltage and varying under load.
lifted from mig-welding.co.uk
Also a relay to trigger it was connected to operate simultaneously with the welding current transformer. This is also arranged in such a way to short out the motor to stop it dead, over-running being oner of the little migs issues.I zip tied it to the heat sink on the card.
before


Migmate 120 Welder Tig Welder

Robs SIP has a metal feeder liner not the plastic one so that doesnt need upgrading. I would like to change the gas hose to accept a normal gas regulator and brace the wire feed rollers together as they do spread slightly when tensioning but Rob wants his mig back!
until the next one
Chewie
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